Polaris sportsman fuel pump relay location. When I turned it on I heard a pop.



Polaris sportsman fuel pump relay location. Does any one know what the voltage should be going to the fuel pump? I'm getting 5. apparently not adequate pressure. 2008 sportsman 800efi offroad vehicle pdf manual download. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance. For Polaris RZR 900 (All models) 2011-2019. (plumberwl5) 5X ATV OF THE MONTH WINNER. The primary fuse center is beneath the armrest and can be accessed by removing the bed of the armrest storage compartment. It is getting over 12 volts for approximately 3 seconds at the pump plug, and there is continuity in the fuel pump. 4. Apr 6, 2013 · FIXED: 2008 polaris sportsman 500 HO EFI fuel pump 2008 Polaris Sportsman 500 HO EFI It looks like I've got a bad fuel pump - voltage looks good at the connector but it won't pump gas. Jul 10, 2019 · 2014 570 LE died yesterday. Yes, there is a fuse and a relay and the ECM - the ECM controls the relay and the relay controls the fuel pump. We replace the fuel pump on a 2016 Polaris Sportsman 110 EFI with an Amazon Kemso at $40 instead of about $400 for the Polaris OEM Apr 18, 2013 · I have a 2007 sportsman X2 800. Still no joy. Also for: Sportsman 1000. Once you have the seat off, turn on the key and you will hear the pump run for a few seconds. Mar 26, 2017 · 1999 Polaris BIG BOSS 500 6X6 (A99AE50AA) Fuel Pump A99ae50da Shop online for OEM Fuel Pump A99ae50da parts that fit your 1999 Polaris BIG BOSS 500 6X6 (A99AE50AA), search all our OEM Parts or call at (231)737-4542 Pt. As a few years ago they had the dealers replace the whole tank and pump to just fix a pump issue. Oct 26, 2014 · My '06 Sportsman HO EFI is having fuel pump problems. The fuse box is located under the I made this short video after I had made this one explaining how to replace the fuel lines on my trailboss 325. Fits the following Sportsman's and more: 2016 Sportsman 450, 2009-14 Sportsman 550 (Including Touring and X2), 2014-16 Sportsman 570 (All), 2009-16 Sportsman 850 (Including The fuse/relay center 1 is located under the driver’s side console. What am I missing? ECU, relay, fuse? Thanks in advance. Click the 2019 RZR RS1 Owner’s Manual P/N 9929364 link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Relay, Sportsman, Part 4016819 is a fuse box relay. The last leg is a ground. 7. Can anyone point me in the right direction. Polaris RZR, General and Ranger models had fuel pumps more susceptible to wear, leading to pressure drops. Before i changed my first fuel pump the ATV started spitting, sputtering and Oct 9, 2018 · Don't forget the fuel pump relay in the "brain box" next to the computer (under the driver seat towards passenger side). Swap the relay with another of the same part number if possible, if that cures it the relay is stuck on. i did some testing with a multi meter and was testing the wires at the top of the tank for the fuel pump, with no power there when key was turned on, we pulled the plugs and squirted some gas Manuals and User Guides for Polaris 1999 Sportsman 500. I also checked the fuses in the fuse box and they are all good. 4K views 4 replies 3 participants last post by LATEBURD HERE 2 HELP Nov 17, 2020 Matt111977 Discussion starter Oct 3, 2017 · So if you ever run across an issue where you want to test a Polaris relay, or you want to run whatever is controlled by the relay (fan, fuel pump, lights etc) it is pretty simple to do if you know what the relay is doing. Jun 14, 2017 · Also, the fuel pump stays on for approximately 15 seconds after the key is turned off. I traced it down to the fuel pump not coming on, I switched relays and still no fuel pump ( I P/N 9923958 NOTE: This service procedure should only be conducted on Fuel Tank Assembly PN 2521132 Verify this PN matches the fuel tank assembly installed in the vehicle before beginning service procedure. Any ideas? Looking for wiring diagram to see if ecu is sending signal to relay to engage? View and Download Polaris 2007 Sportsman 500 EF service manual online. The Polaris 50 and 90 ATV online repair manual will help you service the following 2001 – 2003 Polaris Scrambler 50 and […] Feb 16, 2015 · Hi, new to this forum. First disconnect electrical connector to fuel pump and make sure fuel pump runs when If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may need replacement. Also for: Sportsman 450 ho zugmachine 2017, Sportsman 570 2017, Sportsman 570 eps 2017, Sportsman 570 eps zugmachine 2017, Sportsman 570 sp 2017, Sportsman Aug 29, 2009 · I don't hear any noise from the fuel pump when I turn the key on. Rode out on the lake about 1. Is there a fuse somewhere that Might have blown? Relay? Where are they located? What else could it be? Any help appreciated The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Battery is fully charged. Always follow the warnings and instructions in Owner's Manual. When the key is initially turned on, the fuel pump comes on and will not stop until the key is turned off. Power to the relay is only present when crank is turning (pump then works) . All fuel pump service must be performed by an authorized POLARIS dealer. 1 hrs, fuel is fresh, no water found in fuel, air filter is good, cold or hot makes no diff, new mr7f ngk plug @ 0. So, I changed out the relay - This 2012 2013 2014 Polaris Sportsman 850 ATV Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for your 2012-2014 Polaris Sportsman 850 ATV (XP/Tour/EPS). Was running fine and then just quit. If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may need replacement. The Polaris dealer (as predicted here) wanted to sell me an entire gas tank assemble for $500. I am assuming that comes from the ECM, does that wire go directly from the relay to the ECM or does it get connected to other sensors ? The Polaris 2014 Sportsman 570 EF may overheat and shut down due to the following reasons: 1. verify this PN matches the fuel tank assembly installed in the vehicle before beginning service procedure. Went to start the atv, turned over but wouldn't start. 5. Does any one know how much a new fuel pump is gonna cost me? 2006 polaris sportsman 500 efi not getting any fuel pressure and ATV won't start. Sportsman 850 2021 offroad vehicle pdf manual download. No lights, no guages, no fuel pump whine, nada. Cooling fan inoperative or turning too slowly. For Polaris RZR 570 2012-2019. rockymountainatvmc. 00+. It can be accessed by removing the seats and the rear engine access panel. This thread is on the removal, disassembly, and servicing of the individual components of the fuel pump assembly on a 2006 Sportsman 700 EFI. When you try to start it has no spark and no fuel. 3. I am thinking it could be a crank sensor. Determined the fuel pump is not pumping. Also for: 2007 sportsman x2 500 efi, 2007 sportsman 450 efi, 2008 sportsman 500 efi, 2008 sportsman In this video I go over how to diagnose and repair a no start condition due to lack of or no fuel to carburetor. Thanks In Advances The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Explore the 2004 Polaris Sportsman 500 parts diagram to easily identify and locate components for repairs or upgrades. The primary fuse center 1 is in the driver-side rear wheel well. May 8, 2019 · I have a 2016 Sportsman 570, bought it new, working perfectly. Also for: Sportsman 800 efi 2005. 2 2016 Polaris Ranger EFI Fuel Pump Troubleshooting And Repair For Under 30 Dollars D-Ray Smith 45. Always follow the warnings and instructions in Owner's Manual. I have attached the wiring diagram from the service manual (it's made by Aeon in China) The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. I'd put a new relay in it and let it buck. May 9, 2025 · Manufacturer Part Number: 4016819, 4011283. Jan 18, 2024 · My 04 sportsman 700 efi lights and fuel pump come on when really cold. I'm not getting any power to the fuel pump. There are three easy ways to do it: checking whether the fuel pump cycles, ensuring the fuel pump fuse and relay work, and checking how well the fuel pump holds pressure. I can hear it click even when the pump dosn't come on. Replaces Polaris part number 4011283. 2009 Sportsman XP 850 offroad vehicle pdf manual download. Also for: Sportsman xp 1000 2021. Was this helpful? How to fix no power to fuel pump on 2005 Polaris 700 Twin EFI and same thing applies to other models as well. May 17, 2020 · I have a 2017 outlaw 110. When you turn key on engine light comes on. Apr 3, 2020 · Hey everyone I have a 2016 Polaris General 1000. I have spent several hours reading all the many fuel pump threads and studying a manual and wiring May 30, 2021 · I have what I believe is a 2002 polaris professional series side by side with around a 500 cc engine . There are a few cases where the fuel pump Watch Next: How To Replace the Fuel Pump on a Polaris RZR • How To Replace the Fuel Pump on a Polaris RZR Shop Now | Polaris OEM Parts https://www. Dec 9, 2011 · Hey guys i am working on a polaris indy classic for a friend, and we are not getting any fuel pressure. Ran fine then. This could lead to electrical overload, which can result in severe injury or death. Sportsman 570 EFI offroad vehicle pdf manual download. A card containing important ATV safety information should be attached to the owner's manual on the next page. bike was running good before yesterday, then started missing and popping when Jan 28, 2015 · If I remember correctly. Sportsman 800 EFI offroad vehicle pdf manual download. I don't remember that happening before. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified dealer. Explore common fuel pump problems in the 2016 Polaris Sportsman 570 and discover tips for maintaining reliability. Detailed and accurate reference for your ATV. For Polaris RZR 800 (All models) 2010-2014. View and Download Polaris Sportsman 570 EFI owner's manual online. I hooked up (alligator clips) a new sprayer and turned the pump on. So if the relay didn't click could be bad connection at the ECU wiring harness or at the fuel pump relay harness or relay itself. The engine turns over, but doesn't start. 08 gap, plug removed looked very good, chk engine lite not on, batt voltage is good and charging. com. See the Engine Access Panel and Seat Removal sections for details. I removed the fuel filter and tried to start it, no fuel came out of the lines. Im thinking that for some reason there is only power from stator available and not battery. Thermostat stuck closed or not opening completely. Hope this helps Oct 12, 2011 · First of all, a shout out to cwlongshot for proofreading this post. 5 miles, fished for 2-3 hours. When I turned it on I heard a pop. Is there a way to test the module? In this video I show you a quick and simple way to reliably determine whether your fuel pump is bad in most cases. Jan 13, 2025 · 2021+ Sportsman 570 Orientation The following video provides a look at the locations of key components and features of the model year 2021 and newer Polaris Sportsman 570. Do not attempt to service the fuel pump. Feb 27, 2010 · when fuel filters plug up they can cause added workload to the pump, which in turn gets hot and draws more current which can overload and damage a relay. Low coolant level. Support area of Polaris. Been using after market pumps for Upgrade your Polaris Sportsman with the Moose Polaris Sportsman 400/500/800 Relay. Conclusion As a current or future owner, one of the essential skills you should have is knowing how to test fuel pump on Polaris Ranger. 9K views 8 replies 5 participants last post by vet Dec 19, 2022 V Jul 9, 2019 · It will be easier and more time effective to take it to a dealer with the Digital Wrench Diagnostic software. not sure what yours looks like, but you can more than likely find something similar at an auto parts store. I just purchased a 2005 Polaris sportsman 800 EFI, got it home Friday night went to ride it yesterday and it would not start up, motor turns over but will not crank. You can hear a relay click under the dash and the fuel pump shuts down after that. 6. The fuse/relay center is located under the driver’s seat (XP) or under the left rear passenger seat (XP 4). The fuse/relay center is located below and to the left of the steering wheel. Mar 30, 2020 · 123. you may not even need a polaris relay. This summer I had problems with my machine spitting and sputtering, or dying for no Jul 15, 2019 · The 2008 Sportsman 500 X2 EFI has a fuse block under the front access panel just above the radiator cap View and Download Polaris Sportsman 700 Efi 2005 service manual online. The fuse/relay center 1 is located near the driver’s left knee. Air trapped in the cooling system, preventing proper coolant circulation. (latebird) FPD218, you should be on the Polaris design/build consult team. 3 volts going to it. Turned the key and nothing. There is no fuel coming out of the fuel pump when cycled on but i can't imagine this new fuel pump is Mar 15, 2016 · Replace your blown relay with this replacement relay from Quad Logic. The hose from the tank to the pump is where her problems were. Click the CONTENTS link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may need replacement. The fuel pump was not engaging at start up - intermittently. Radiator missing its internal diverter plate. There are two fuse/relay centers accessible on the vehicle. Dec 1, 2024 · 2019 Sportsman 850 SP Premium, Removed all Warning Decals, 3500# Polaris Winch W/Synthetic Rope, Winch Stopper Cable Line Saver, Garmin GPS176C, Ram Mount, Polaris Rear View Mirrors, 4" Front Rack Extender, ATV-GURU. Click the 2022 RGR 500 Owner’s Manual P/N 9940320 link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Jun 24, 2015 · The relay dose work. Bill (neighbor) and I first tried it without notching the barrel nut and it slipped on the plastic nut. Jul 22, 2006 · Sounds like a possible relay problem, try to locate the fuel pump relay and remove it. Can’t see any chewed wires. View and Download Polaris Sportsman XP 1000 S 2020 service manual online. Started diagnosing determine no fuel. Also, the frequency of fuel pump failure is related to fuel temperature. 5PCS Fuel Pump Cooling Fan Relay 4011283 For Polaris RZR 570 Ranger Sportsman. The ATV shown in this video is a 2008 Polaris Trail Boss 330. Thanks POLARIS SPORTSMAN 550 (2009) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS - English Service Manual and Wiring Diagrams, to ATV Polaris Sportsman 550 (2009). Or are you talking about the harness on the pump? The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. I have a 2015 sportsman 570 w/eps. The fuse for the engine cooling fan is an external May 24, 2016 · Hey there, it is probably a stupid question, but anyway: Where is the fuel pump located on a Sportsman 500 (2006)? Thanks Norbert Sep 6, 2021 · Hey guys I’m new to the forum. Also for: Sportsman xp 1000 s 2021. . I bought it new - had an issue with it not starting after about 2 months. You have some good info you're passing on. Jul 30, 2021 · Does anyone know the voltage range for the ecu signal to the relay? Also need a pin location diagram for the relay. EFI Relay, Part 0455030, and all other Polaris Engineered service parts, deliver unmatched performance and fit for your vehicle. The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. All fuses are good, all relays are good. Dealers overcharge by selling pump and fuel tank as one for about $400. Reconnect the battery, the pump shouldn't run then install the relay to see if it runs again. Jan 19, 2025 · Hi, I'm new to this forum and would like some support/input on some thoughts on why my fuel pumps keeps giving out. 3K View and Download Polaris Sportsman 850 2021 owner's manual online. If I send power to fuse it will fire up an run until I take power away honestly I'm a little puzzled any help would be greatly appreciated!! Polaris RZR Ranger 1000, 900, 800, 570, 500, Will Not Start, Fuel Pump Stop Working, Bad Fuse Please like and subscribe to our channel We have a lot of Free (how to videos) to show you how to The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Replaced relay, ignition switch, fuses, tmap sensor, and ecu. Also, what is in that black sealed cover (tiny MRE bag) midway on the left side of the frame? Experience unbeatable performance with the Polaris Sportsman / Sportsman Touring Relay by Moose. It is designed and tested by Polaris Engineers to ensure durability and quality through hundreds of hours and thousands of miles of field, lab, and dyno validation testing. It runs if I spray starter fluid on the air filter. ***** OF ALL THE PATHS IN LIFE YOU TAKE, MAKE SURE A FEW OF THEM ARE ON DIRT! 2019 Sportsman 850 SP Premium, Removed all Warning Decals, 3500# Polaris Winch W Feb 8, 2024 · I have a 2015 ranger 1000xp Fuel pump not coming on during start. Polaris Sportsman 850 XP, How To Change Fuel Pump, Fuel Pump Pressure, Test, Not Getting Fuel Or Run Learn how to replace the fuel pump on your Polaris Sportsman 850 XP with this detailed and user Jul 2, 2022 · 2005 Polaris Sportsman 700 Efi 800 Wiring Diagram Atv Quadcrazy 2015 570 Sportsman Fuel Pump Issue Polaris Atv Forum Polaris Oem Harness Chassis Rzr 900 Xc Incl 2 15 2413111 I Have A 2011 Polaris Ranger 500 Efi There Is Power Bus Under The Hood On Drivers Side Wires Are Reading From Lightbar Harness Polaris Sportsman Jan 14, 2021 · Buy All Balls Racing 47-1041 Fuel Pump Module Compatible With/Replacement For Polaris Sportsman 500 2006-2007, Sportsman 700 2005-2007, Sportsman 800 2005-2007: Electric Fuel Pumps - Amazon. Each one is extensively tested in the field and meticulously crafted to match your machine. Aug 31, 2023 · For a couple weeks now my Ranger has been stalling on me and then will crank but won't turn over. Download the Polaris Sportsman 450, 500 EFI, and X2 500 EFI Service Manual for detailed maintenance and repair instructions. 2. Fuel pump fuse checked out good and swapped relay with known good relay as well as replacing all relays to be sure. Dec 26, 2023 · You might can tell me faster than I can find it on the wire schematic the fuel pump relay. Atv Polaris 2007 Sportsman 450 / 500 EFI / 500 X2 EFI. Wondering if anyone else has had fuel pump issues? I used my atv ice fishing over the weekend. I put Sep 22, 2021 · This workshop repair service manual PDF download for the 2007 Polaris Sportsman 700/800/800 X2 EFI has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. However I View and Download Polaris Sportsman 850 service manual online. I can get it to run on Ether, but it won't catch on gas. 5A Fuse Interior LED, Diagnostic Port RideCommand vehicles: Gauge Display SOCKET 10A Fuse Dash 12V Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. To locate the relay, first consult the vehicle’s fuse box diagram, usually found in the owner’s manual or inside the fuse box cover. couple months later the new pump dies, have replaced pump another two times and now it's time to replace it again. Anyone have any thoughts. Jun 4, 2012 · 2000, Sportsman 500 Are all the fuses together or are some in-line? Tell me where to look. IMPORTANT The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. This video applies to almost all polaris ATV's that I'm aware of. P/N 9922939 NotE: this service procedure should only be conducted on Fuel tank Assembly PN 2520864. Feb 22, 2023 · Discover the 10 most common Polaris Sportsman 450 problems, from engine issues to power steering faults, with easy-to-follow fixes. The fuel pump on my 2015 Polaris Sportsman 570 wouldn't crank after checking it out the fuel pump didn't have enough pressure so I changed it out after talking to a mechanic. 200 miles. View and Download Polaris 2009 Sportsman XP 850 service manual online. There is no power to the fuel pump and I can't find a fuse anywhere . Experience increased performance and reliability on any terrain. Mar 31, 2021 · Up until now, my 570 has been great. Manuals and User Guides for Polaris 2008 sportsman 500 efi. The fuel pump wasn't Steps to remove and replace a fuel pump assembly in a 2016 Polaris 450 Jul 18, 2018 · If it's a fuel problem, run a pos and neg wire to the red/blk and brn terminals of the fuel pulp to get it running - if it runs with power to the fuel pump, then troubleshoot the wiring connections paying special attention to the splice connectors. Went straight to fuse got no power on hot side of fuse. 2007 Sportsman 500 EF offroad vehicle pdf manual download. This relay is located in the fuse box and most machines use 4-5 of them to control different functions. Click the 2020 RANGER XP 1000 / NorthStar Edition / Texas Edition Owner's Manual P/N 9929930 link above for the Table Of Contents, or download a Feb 3, 2024 · New spark plug- confirmed it’s getting spark New battery- confirmed 12V New solenoid - confirmed 12V New fuses - confirmed working Confirmed power to in tank fuel sender What’s arriving New air filter, breather filter, in line fuel filter, fuse relay, and metal fuel pump (the one that attaches to the front driver wheel well) Replacing polaris sportsman 570 fuel pump step by step, with pump kit from amazon link to fuel pump in bio thanks Nov 4, 2018 · 2015 Sportsman 570. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. Jun 5, 2020 · No power to fuel pump. Ride with confidence and conquer any terrain with this top-of-the-line product. Explore Polaris Sportsman 450 fuel pump problems, their causes, and reliability tips to keep your ATV running smoothly. com/oe 2005 Polaris Sportsman 800 Fuel Pump Replacement EdExotics 340 subscribers Subscribed Jul 5, 2020 · This works surprisingly well but it isn’t perfect because of where the fuel pump plastic jam nut is located. Ran great parked for approx 2 weeks now will not start. OUTLAW 110 2018 offroad vehicle pdf manual download. COM Front and Rear Bumpers, 2" Receiver in Front Bumper, Kenda K587 HTR Bear Claws 26X9X14 & 26X11X14, Rear LED work lights This video showing the fuel pump replacement, fuel line routing, and a detailed explanation on how the fuel system works on a Polaris ATV. We have 2 Polaris 2008 sportsman 500 efi manuals available for free PDF download: Service Manual, Owner's Manual I'll show you the Fuel Issues on a Polaris Sportsman 500 and how to replace the fuel pump, Hose routing diagrams and more Mar 14, 2016 · Parked our 550 2 months ago with a battery tender. If I run a hot wire straight to the pump it fires right up. at Polaris. 5K subscribers Subscribe View and Download Polaris Sportsman 450 HO 2017 owner's manual online. Also, when I turn the Mar 25, 2020 · I have a sportsman 1000 xp. Dec 28, 2022 · Some common Polaris Sportsman 450 problems include fuel pump problems, transmission problems, clutch and stalling problems. Jumped pump with 12v and runs fine. When replacing a fuse, it is important to use the specified fuse size. The fuse/relay center is located under the driver’s side console. Mar 12, 2012 · I have confirmed on this forum that I need to replace my fuel pump on my 07 700 Sportsman. Click the 2022 RZR Pro R 4 Owner’s Manual P/N 9931528 link above for the Table Of Contents, or download a full PDF of the Owner Manual in the 2520875 2520895 verify this PN matches the fuel tank assembly installed in the vehicle before beginning service procedure. Is there a relay for power to the pump and where would it be located? I have check the plug at the pump and have 12V only to the Brown and White wire the 3 others are dead. Tried to start today and the fuel pump doesn't run with the key on, machine doesn't fire. Fuel pump isn't cycling when the key is turned on and I'm try to eliminate the relay. Sportsman 850 offroad vehicle pdf manual download. Can somebody help out someone who knows nothing . Covers engine, fuel system, and more. Sportsman 700 Efi 2005 offroad vehicle pdf manual download. 5A Fuse Fuel Pump TERM 10A Fuse Under Hood Terminal Block RZR XP 4 vehicles: Rear 12V Receptacle INSTR 7. Ive replaced the fuel pump twice and it'll run for a day then begin to do the same thing. Furthermore, some Polaris models’ fuel pumps overheat after long hours of running. Fuse Box Diagram HEADLIGHT RELAY FAN RELAY EFI RELAY FUEL PUMP RELAY CHASSIS RELAY SPARE 5A SPARE 10A EPS RELAY (OPT) FAN 20A CB EFI 20A FUEL PUMP 10A BRAKE LIGHT 5A SPARE 20A EPS (OPT) 20A LIGHTS 20A DRIVE 10A ACCY 20A Parent topic: Fuses If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may need replacement. They said it was my fuel relay switch - changed it out and has been running good until now. If the engine stops Replace your fuel system in one step! Get HFP-A3967 from QFS, an OEM-quality fuel pump assembly with free shipping & a lifetime warranty. This will pertain to all Polaris 4 stroke carbureted models with a diaphragm fuel Discover common fuel pump problems in the Polaris Sportsman 570 and learn how to enhance its reliability with expert tips. It might be a good idea to just go ahead and get two fuel line clamps and change them out since they are easy to get to and you will be there anyway. Dec 3, 2019 · Hello I'm trying to locate my fuel pump relay on my 2006 sportsman 500 HO. Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris. I mistakenly let it sit for 7 months with gas in the tank and now it won't start. Pulling the fuel pump on a Polaris Sportsman Howe Equipment 15. The ECU controls the fuel pump relay. The ATV in question is a Polaris Sportsman 570 X2 2021 with about 95hrs and 1800km/1118miles. The fuel is known to boil in some models and the pump relies on the fuel for cooling. I need help please. Also for: 2008 sportsman touring 800efi, 2008 sportsman z2 700efi. when warm, no lights, no fuel pump! I picked up a new Polaris load shed relay set May 19, 2023 · I have a professional series ranger 4x4, 03 I believe. Find where the fuel pump relay is located and next time it happens just try to wiggle it around. Jul 1, 2022 · Whether you run premium fuel or not doesn't matter much if the fuel contains alcohol. 3K subscribers 2. Also for: Sportsman 570 eps. Remove the protective shield before accessing the primary fuse center. Mar 17, 2020 · Hey, bought my 2015 sportsman brand new and shortly after warranty ran out machine quit running but you could still hear fuel pump operating. Jan 2, 2011 · Can anyone please tell me where to find any and all relays and/or breakers for a 2004 sportsman 500 HO? Thank you Polaris Ranger fuel pumps sometimes had a loose line from the fuel pick-up tube to the pump. Is there a fuse? If so, where and witch one is it? ( I did have the bike over a couple weeks Jun 22, 2017 · PURE GENIUS - we need to get him a job in the engineering dept. Serviced a month ago. Model often faces relay failures causing intermittent power loss and electrical component malfunctions. com FREE DELIVERY possible on eligible purchases Dec 7, 2022 · I don't know if you can even get just a fuel pump from Polaris anymore. Common relay locations include under the hood near the battery or inside the cabin fuse panel. Polaris Industries Sportsman 800 EFI ATV Owner's Manual. I then mention that I read on a forum about a replacement fuel pump. Fuses seem good, tried swapping relays, no help. I have a key hot I have a Conson hot and I have a wire that goes straight to the fuel pump. Tested key switch and that is good. Aug 21, 2023 · Hello, I have a 2006 Sportsman 500 EFI. The fuse / relay center 1 is located behind the driver’s seat. Sportsman 450 HO 2017 offroad vehicle pdf manual download. Also for: Sportsman 110 2018. Sportsman XP 1000 S 2020 offroad vehicle pdf manual download. Water pump failure or loose impeller. When I turn the key, the fuel pump no longer primes. com Fuses If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Jumped pump off battery and machine runs good. I pulled the pump from the tank but I'm having trouble locating a replacement part, does anyone know how to buy/replace the actual pump in the assembly? Polaris 2008 sportsman 800efi Pdf User Manuals. We have 1 Polaris 1999 Sportsman 500 manual available for free PDF download: Service Manual View and Download Polaris 2008 sportsman 800efi service manual online. The machine will crank but no start. The Cyclepedia Press LLC Polaris 50 and 90 ATV online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a seasoned dealer trained technician. Dirty or Jan 26, 2021 · If you have power to the fuel pump and the pump is known to be good, then repair the wiring or replace the faulty component (component being relay, wiring or connector). My relay occasionally sticks on, indicating the contacts are getting dirty. Click the 2022 PRO-RMK / RMK KHAOS Boost Owner’s Manual P/N 9940125 link above for the Table Of Contents, or download a full PDF of the Owner View and Download Polaris Sportsman 800 EFI owner's manual online. Also for: 2012 sportsman 800 efi. I took off the fuel filter and cranked it over, no gas comes out the fuel line. Need to find out which wires should have power View and Download Polaris OUTLAW 110 2018 owner's manual for maintenance and safety online. Nov 2, 2021 · Fuel Pump Relay 2016 Sportsman 570 Fixed Jump to Latest 9. Label Value Function FAN 20A Circuit Breaker Engine Coolant Fan FUEL 7. Nov 16, 2020 · 2014 sportsman 570 efi fuel pump relay won’t shut off Jump to Latest 2. Jul 8, 2013 · The fuel pump will have two wires to it. Dec 2, 2021 · This workshop repair service manual PDF download for the 2008 Polaris Sportsman X2 700 /800 EFI /800 Touring has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. View online or download Polaris 2008 sportsman 800efi Service Manual Support area of Polaris. com Fuse / Relay Center WARNING Do not arrange fuses improperly or use replacement fuses with improper amperage values. SOLD EACH. Oct 27, 2023 · Fuel pump problems in Polaris vehicles can be caused by various factors, including the accumulation of dirt or debris in the fuel tank, clogging of the fuel filter, electrical faults, damaged wiring, or wear and tear due to prolonged use. vsvj ssdf uxmr gwpy aqod zhl xkzng fplw mwwx cstwte