Dana 20 transfer case bronco. I have been unable to determine the true shift pattern for my transfer case since I purchased the truck in May '09. Durable and reliable, available at TOMS OFFROAD! Home / Transfer Cases / Transfer Case Replacement Parts & Accessories / Transfer Case Input Shafts / Bronco Dana 20 Dial in your Dana 20 Transfer Case - these front output shims ensure proper bearing endplay, protecting your 66-77 Bronco from leaks, heat, and premature wear. bizarre! But the rest of Early Bronco Dana 20 Transfer Case Extreme Output System One of the biggest weak links in your Early Bronco’s drivetrain is the stock Dana 20 output shaft. Problem is i cant find a decent priced one in my area so i figured if i was going to spend more than 400 on a t-case i mine as well upgrade. Whether you're refreshing an original case or doing Sep 17, 2006 · 1966 - 1977 Early Broncos - Transfer Case OIl - I need to refil my dana 20 trans case and my rear differential how much fluid do I need and can I use 80/90 gear oil for both? Explore a wide range of our Dana 20 Transfer Case selection. Shop at TOMS OFFROAD for Dana 20 transfer case seals and gaskets for your 66-77 Ford Bronco. E. 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 early ford bronco f100 truck NEW T-Style Dana 20 Transfer Case Shifter with Indicator Cover & Lockout Plate for 66-72 Ford Broncos. Find transfer cases, output shaft, steel skid plates and more. It's a relatively easy job that can be done on Expert tech support on every order. Find top brands, exclusive offers, and unbeatable prices on eBay. Each piece in the kit is crafted from high-quality, corrosion-resistant materials, ensuring a Description Dana 20 Transfer Case Rebuild Kit. Fits: 1966-1972 Ford Truck / Bronco with the T shift transfer case. Had a day today with it, had it for about 2 weeks. If this video has given you some value, then make sure you have smashed the like Whether you're upgrading your J-Style or T-Style Dana 20 Transfer Case, TOMS OFFROAD has the perfect solutions for you. Any tips or tricks? I’m going to open up the transfer case to change some seals and gaskets. Includes the input and both output seals, shift rail seals, and the complete gasket kit. FRONT OUTPUT BEARING CONES. Modification Required for Full Independent Shifting J-Shift Dana 20 Transfer Case (73-77 Bronco): If you're using a J-style transfer case and want full independent control of the front and rear outputs, you’ll need to modify the shift rail interlocks where the shifters connect to the shift rails and remove the internal interlinks. The adapter kit includes a adapter plate, special spud shaft with 31 internal spline, shifter linkage bracket, transfer case pivot bolt, bearing retainer, sealed bearing snap ring, gaskets, o-ring, fastening hardware and adapter instructions. If running a single-stick T-Style shift handle assembly, shimming of this assembly (1/2" - 5/8") is required to gain proper clearance for shifter. Whether you're buttoning NV3550 5 Speed Early Bronco: Ford V8 with Bronco Dana 20 Transfer Case NV3550 5 Speed Package pricing and technical notes below Early Broncos 66-77 came with a 3 speed manual trans, column shifted. Ford AODE & 4R70W 4 speed automatic overdrive transmission to the 1966-77 Ford Bronco Dana 20 transfer case,adapter kit. I hope you enjoy the new video. The Dana Bronco 20 transfer case is larger than a regular Dana 20 transfer case. 83 out of 5 based on 6 customer ratings Description Dana 20 Transfer Case Rebuild Service. Learn more about 1966 to 1977 Ford Bronco Dana 20s and considerations for their conversions and/or transfer case modifications. 46:1 low range. This transfer case is a strong and durable unit that works great for most early Bronco drivers. Pair your 66-77 Ford Bronco Dana 20 transfer case with a Ford 6R80 6-speed automatic transmission and enjoy modern shifting performance in your classic Bronco. 4R70W Level 4 designed for Ford Small Block engines using a 2-bolt starter & 4x4 applications with factory Ford Bronco Dana 20 transfer case. This is a rebuild service, NOT a rebuilt transfer case. The Bronco Dana 20 transfer cases are a good, reliable transfer case; however, as with anything they do have some weaknesses. Is this a common problem with the dana 20 transfer case? Is there an easy solution to fix this problem? Jan 14, 2011 · As the Dana 20 has neither bronze synco rings, or friction surfaces, oils with extreme pressure additives will prove beneficial. Maintain your 1966-77 Bronco's Dana 20 Transfer Case with a durable Shaft. Works on the T and J style transfer cases. Loosen the allen setscrew on the T handle of the transfer case s fter and remove the handle and shifter cover attached to the floo ide, mark around the ed er plate. Get top-notch parts at TOMS OFFROAD – your Bronco specialist! Discover the 73-77 Ford Bronco Dana 20 Transfer Case at TOMS OFFROAD. A slight amount of internal case grinding is necessary. Nov 12, 2020 · I’m having difficulty separating the Dana 20 from the C4 adaptor. Assuming the dana 20 oil was never changed, should I? Looked in the CB forum couldn't find any 'directions. May 13, 2019 · We rebuild a Ford Dana 20 T-shift transfer case with help from Driven 4x4 Parts and add a twin-stick shifter from Wild Horses Four Wheel Drive. The most notable differences between the Bronco Dana 20s are the early version 66-72 known as the T-shift with 2. OEM, Used. For 66-77 Ford Bronco enthusiasts, TOMS OFFROAD offers a one-stop-shop for all Dana 20 Transfer Case needs. Measure and ark a line 3/4” inside the mark m Apr 25, 2016 · In discussing pros and cons of different transfer case options, a friend and I questioned the use of the Bronco Dana 20 in a Jeep (YJ/TJ) application. Mar 25, 2014 · This is my first rebuild of a Dana 20 (T-shift) transfer case. 15:1 (a stock Model 20 The Dana Model 20 transfer case makes for an enjoyable and satisfying rebuild project. Whether you’re crawling rocks, slinging mud, or Product Overview: Ensure your Dana 20 transfer case stays secure and vibration-free with this OE-quality mount kit for 1966-77 Ford Broncos. This is a new reproduction part. Once we open the case up the front output shaft was actually one from a J shift. New Dana 20 Ford Transfer Case 1973-77 Ford Bronco Detailed Description All necessary gaskets, seals, and bearings needed to rebuild a Dana 20 transfer case, 1973-77 J-style also includes thrust washers,and detent balls. Feb 27, 2018 · The Dana 20 transfer case is a medium-duty, gear-drive unit that was manufactured from about 1962 to 1979. Upgrade yours today! Swap in strength and compatibility - forged Spicer-style transfer case yoke fits Dana 20 transfer cases in 66–77 Broncos. Cut shift rails with sawsall or cut-of Jun 4, 2018 · Hombres: I have a '73 with a dana 20. !!!! Full Dana 20 Rebuild - Early Ford Bronco Build Alpine Garage 5. Whether you're hitting the trails or cruising the streets, these mounts provide the durability and reliability your Bronco needs. Was hoping I could get some advice on the following- 1. Take control of your Dana 20 - twin stick it! Shift front or rear independently with this stainless kit for 66-77 Bronco with Ford 6R80 automatic transmission. 46 low gear, verses the J-shift which was used from 73-77 and has a 2. By tightening up the pivot action, they help eliminate slop, reduce shifter play, and restore Early Bronco Dana 20 Bearing Retainer Large Snap Ring Keep your transfer case components secure and running smoothly with this large snap ring for the Dana 20 bearing retainer, made to fit a variety of transmissions used in 1966–1977 Ford Broncos. On Jeep and Bronco forums, a common issue with the Dana 20 transfer case is its 2. This is a step-by-step video that includes a list of the tools needed Upgrade your 66-72 Bronco with a Dana 20 T-Shift Transfer Case. Fits: 1973-1977 Ford Bronco with the J shift transfer case. With top-grade materials, precision components, and all the right mounting provisions, it's the dependable solution for Bronco builders who want smoother shifts and overdrive power without ditching the rugged Dana Jun 14, 2007 · Hey guys is the Dana 20 the original transfer case that came in the 73 Bronco. Take control of your Dana 20 shifts with this adjustable detent kit - built for early Bronco and perfect for tightening up sloppy or overly firm gear changes. pdf - Dana 20J manual. If you are looking for the highest quality and most complete kit on the market to rebuild it, this is it. The TeraLow Low20 gear set, in 4-wheel drive low, provides a reduction ratio of 3. However, many Bronco owners choose to only cut the external New Process (NP) 271 Transfer Case Looking for information on transfer cases found in fullsize Ford trucks? This page is dedicated to those cases and provides a list of vehicles, a list of cases that were found in them, and photos for reference. The Bronco Dana 20 changed slightly during their service. The truck was very well maintained but when I checked the tranny oil it was black, so I changed that. We service all 1966-1977 Bronco transfer cases. Shop now for fast shipping and easy returns! In this episode, I rebuild the adapter or intermediate housing for a 1969 Ford Bronco adapter or intermediate housing for the Dana 20 transfer case. That’s where the Extreme Dana 20 Transfer Case Output Fits Dana 20 Transfer Case – Direct fit for 1966–77 Ford Bronco Pre-Assembled & Ready to Bolt In – Minimal downtime, maximum upgrade 1310 CV Yoke – Works with stock early Bronco 1310 series driveshafts For GPS Speedometer Use – No speedo gear, cable, or housing included Adds ~1. T-style transfer case shifter linkage is required. Early Bronco Dana 20 Transfer Gaskets | Basic Reseal Kit If you're dealing with stubborn drips or weeping seams from your Dana 20, it’s time to seal it up right. The Dana Spicer Model 20 transfer case was released under the following Bills of Materials: Jeep, 300596 Ford, 300777 IHC, 301064 PART 6-3 - 4-Wheel Drive Transfer Case 1 - DESCRIPTION AND OPERATION 2 - REMOVAL AND INSTALLATION REMOVAL INSTALLATION Rebuild your 66-77 Bronco Dana 20 Transfer Case with confidence! Our master Dana 20 overhaul kit has all the parts you need - gaskets, bearings, shaft & more. From 1966-77, the Ford Bronco came with a Dana 20 model transfer case. I've The Bronco Dana 20 transfer cases are a good, reliable transfer case; however, as with anything they do have some weaknesses. Precision machined from hefty ½-inch thick 6061-T651 aluminum, this cover is built to reinforce your Dana 20 housing, helping to control flex and distortion under high torque loads. 34 low gear. Replaced the carburetor a couple days ago, brand new 600CFM Quick Fuel. Lock down your 66-77 Ford Bronco Dana 20 transfer case yoke with this nut and washer set - perfect for rebuilds or replacing worn hardware on your early Bronco. Precision shifting for off-road adventures. After years of wear, heat cycling, and hard trail abuse, that original 10-spline shaft just can’t keep up with the demands of modern builds running big tires and serious power. Took it to a fiends house to show it off. Works with stock or new driveshaft Apr 12, 2010 · I wanted to give a shout out and a great big thanks to Steve for his help with the rebuild of my transfer case. This gear driven transfer case features massive drive gears and synchronized Nov 13, 2021 · Replies 4 Views 266 Nov 15, 2024 mmangers 1972 Bronco Dana 20 transfer case T Handle Shifter inner rod Mikemairs Feb 12, 2024 Bronco Tech Replies 4 Views 537 Feb 13, 2024 Oct 6, 2003 · Similar threads 73 Dana 20 transfer case removal from C4 mmangers Nov 8, 2024 Bronco Tech Replies 4 Views 465 Nov 15, 2024 Product Overview: Ensure your early Bronco Dana 20 transfer case stays securely in gear with our Heavy Duty Dana 20 Detent Springs and Balls. We will let you know if any hard parts are needed. With an overall length of 7-3/8 inches, this shaft is precision-machined to Early Bronco specs to ensure smooth operation and proper alignment Ford ZF 5 speed 4wd manual transmission to the 1966-77 Bronco Dana 20 transfer case, adapter kit. Premature wear there would possibly cause popping out of gear issues and the like. QUALITY BEARINGS BY NACHI & KOYO COMPLETE GASKET SET SEALS O-RING SMALL PARTS KIT Early Bronco Dana 20 Transfer Case Output Shaft Seal | Front or Rear Keep your Dana 20 transfer case sealed and operating smoothly with this output shaft seal, designed specifically for the 1966-77 Ford Bronco. Dana 20 Ford F-Series Trucks & Full Size Bronco Transfer Case Rebuild Kit 1966-72 Part# BK20FE This transfer case has an iron case, 33. It is a part-time, manual-shift t-case that was found in Jeep, GM, Ford, and some T-Shift Dana 20 Transfer Case (66-72 Bronco): To acheive full independent shifting of the front and rear drives, T-Style transfer case simply requires removal of the shifter cross bar that connects the stock shifter to the shift rails. 2 (14116) - Front output shaft bearings 2 (14276) - Front output shaft bearings 1 (15117) - Rear output shaft bearing 1 (15245) - Rear output shaft bearing race 2 (15655 Dana 20 Transfer Case T-Shifter Bushings | 1966–72 Ford Bronco Bring back smooth shifting with this T-shifter bushing set for your 1966–72 Ford Bronco Dana 20 transfer case. A non-leaking, quiet and cooler running Dana 20 can be acheived with modern bearings, better seals and gaskets, improved lubricating fluids and a specially hardened intermediate shaft. Designed specifically for 1966–77 Ford Bronco, these shims allow you to properly adjust the preload on the rear output shaft bearings, ensuring smooth, long-lasting performance from your transfer case. 15:1 low range ratio option for the Dana 20. Here's what on the red DANA plate on the T case; serial number- 2004147 B/M-300777-24 model-20 D5TA7A195AA Eliminate vibration and restore solid support of your transfer case with this complete crossmember mount kit for your 66-77 Ford Bronco Dana 20 transfer case. Apr 1, 2020 · We cover the installation of Wild Horses 4x4 Ford Dana 20 to 6R80 Twin Stick Shifter in our 1969 Bronco. The Model 20 Transfer Case is a four-position type that provides two gear ratios in 4-wheel drive, one ratio in 2-wheel drive, and a neutral position. ' Nothing on youtube for changing a 20 Feb 27, 2024 · Got a 91 thats got an electric shift transfer case that i would like to swap to manual. Our collection of billet bezels, leather boots, knobs, and service parts is designed to enhance your shifting experience and make engaging 4WD effortless. This complete kit includes new detent balls for May 24, 2022 · The Dana 20 is a part-time and manual-shift style transfer case, and it offers dual modes and dual ranges. Bronco - Dana 20 transfer case Jun 10, 2012 · - Inspection cover (see post #16) Useful links: Here are some other useful links when working on your Dana 20: - Dana 20T rebuild small. Dana 20 Transfer Case Power Take Off (P. 1973-77 models had a 2. The Dana 20 kit fits transfer cases 1963 to 1979 in CJs, Jeepsters, Jeep trucks, Wagoneers, and 1972 to 1979 Scouts. Give us a call for shipping instructions or more 1520 Kit, adapting Bronco Dana 20 transfer case to the AX15 transmission The adapter assembly will fit any 1966-77 Bronco Dana 20 transfer case. Fits 1966-1977 Bronco. The thrust-washer (s) that set the freeplay in one of the shafts (intermediate I think?) are all bronze. O. 95 Add to Cart Description Dana 20 Transfer Case Snubber. The Dana Spicer Model 20 transfer case was released under the following Bills of Materials: Jeep, 300596 Ford, 300777 IHC, 301064 Give your 66-77 Ford Bronco Dana 20 transfer case a high-end finish - this billet aluminum dress kit adds strength, shine and custom flair to your Bronco build. Oct 23, 2014 · Forums Archives Bronco Chat - Archives Dana 20 repair/rebuild manual JWMcCrary Oct 23, 2014 Early Bronco Dana 20 Transfer Case Seal & Gasket Set Keep your Dana 20 transfer case sealed up tight with this comprehensive seal and gasket set, built for 1966-77 Ford Bronco applications. Find it at TOMS OFFROAD for seamless integration! Atlas Transfer Case: The Undisputed Champ The Atlas Transfer Case by Advance Adapters is far and away the best transfer case around for your early Bronco. This 4 speed, overdrive transmission was introduced during the 1980-91 model years. PROFESSIONAL QUALITY BK20F REBUILD KIT INCLUDES: PREMIUM, O. 50” long and comes with a new spud shaft and alignment retainer. Grab your kit today! Aug 17, 2015 · Been working on my new to me 1974, 302, C4, Dana 20. pdf - Novac: Rebuilding the Jeep / IH Dana 20 Transfer Case - A good post on removal and installation of a Dana 20 in a Bronco - xcntrk write up on modifying the shift rails Description Dana 20 Transfer Case Rebuild Kit. Our rebuilt units are expertly assembled in-house by skilled technicians using high-quality rebuild components. Whether you're rebuilding a worn-out case or fine Transfer Case Input Shafts Bronco Dana 20 Jeep Dana 300 New Process 207 & 208 New Process 231 Off-road upgrades made simple with our Forged Dana 20 Transfer Case Yoke for 66-77 Ford Broncos. Send us your transfer case and we will perform a complete rebuild. D. Minus Quantity - J-Pattern Transfer Case Twin Stick Shifter, 1973-77 Bronco quantity Plus Quantity + Add to cart Add to wishlist Rated 4. I got the Dec 13, 2024 · Danger: This modification makes it possible to shift one shifter into high, and one shifter into low at the same time!! If accidentally done while moving this can cause damage to the transfer case or other driveline parts!! J-Shift for Early Ford Bronco Remove stock bronco shifter. "J" LINKAGE TRANSFER CASE LINKAGE WILL NEED TO ORDER THE ADDITIONAL SPACER PN715515 OR MODIFY THE "J" LINKAGE Transmission Ford AOD (1980 to 93) 4 speed automatic overdrive transmission to the 1966-77 Ford Bronco Dana 20 transfer case,adapter kit. GM 700R4 Auto Trans to Dana 20 Transfer Case Adapter | 66–77 Bronco If you're installing a GM 700R4, 4L60, or early 4L60E automatic transmission into your 1966–77 Ford Bronco, this adapter kit is the essential link to your factory Dana 20 transfer case. Order today! Apr 8, 2004 · I own 1976 bronco and am experencing problems with the transfer case. com. ). Whether you're running a factory 3-speed manual, C4 automatic, Ford AOD, NV3550, or AX15, this snap ring delivers a precise fit and long-lasting Installing Dana 20 Transfer Case Adapter and Shifter Boosted Broncos 483 subscribers Subscribe Secure your 66-77 Bronco's transfer case with our Dana 20 Mounts. Get yours today! Early Bronco Transfer Case There are two main options these days for a 66-77 Ford Bronco transfer case. The Dana 20 came stock in all early Bronocs and is a very capable transfer case for everyday use and moderate trail use. It regularly jams up or won't shift at all. Ran really good today. Designed to address the common issue of having the transfer case pop out of gear due to worn-out springs, our heavy-duty springs provide significantly greater holding force, rated at 148 lbs per inch. Fits 1966 to 1977 Ford Broncos with 289, 302 or 351w V8 motor and factory Dana 20 transfer case. Not 100% correct. The editor notes that their "J-Shift" transfer case varies slightly and provides DANA 18, DANA 20, DANA 24, DANA 28, DANA 300 TRANSFER CASE PARTS & REBUILD KITS Full description Extreme Duty Dana 20 Transfer Case Output System | 1350 Shaft Designed for high-torque applications, this Extreme Duty Dana 20 Output System is a serious upgrade for Bronco owners looking to replace the weak factory output with a heavy-duty 1350-series flange. Make sure you have the Low 20B kit for your Bronco Case. All premium quality parts! This adapter kit is purpose-built to connect a 2WD Ford AOD transmission to the legendary Early Bronco Dana 20 transfer case. 38:1 low range and featured a "J" style shifter. The disassembly process involves removing components like the output shafts, idler shaft, adapter housing, and detent springs. Ensure your 66-77 Ford Bronco Dana 20 transfer case operates smoothly with a complete set of needle roller bearings, designed for durability and precision. These small but crucial bushings are designed to replace the worn-out factory pivot bushings on your stock T-style shifter. This kit comes with the main bearings, needle bearings, And washers. Get your Bronco's Dana 20 running like new again with TOMS OFFROAD. Perfect for Ford Bronco upgrades. When all is said and done, if I'm motivated, I might consolidate all the info into a Tech Article. The stock shift knob shows the pattern to be: from the dash - 4L, N, 2H, 4H. 25 mm inside diameter front output bearing cones, is gear driven and is known as the Dana Model 20 transfer case. I want to buy a seal kit but want to be sure I buy the correct kit. 77 $21. Works with stock or new driveshaft Oct 5, 2017 · Urgent Question My Bronco is in a local family owned transmission shop having my C4 rebuilt. Choose our deluxe kit with extra shims. A C4 3 speed automatic also became available 73-77. Let him drive it, and the rear drive shaft came apart The document provides instructions for disassembling and reassembling a Dana 20 transfer case. 03:1 gears. First off, here's Jan 1, 2003 · A combination of gears from a Jeep Dana 18 transfer case and an older Early Bronco Dana 20 put inside a Jeep Dana 20 case can make for an almost painless conversion to a 2. We carry everything you need to rebuild your Dana 20, making it easy to get back on the road. "J" LINKAGE TRANSFER CASE LINKAGE WILL NEED TO ORDER THE ADDITIONAL SPACER OR MODIFY THE "J" LINKAGE. It includes all necessary gaskets, both Oct 5, 2005 · Rebuilding my Dana 20 and need pics of how it goes back together. This is a new, genuine Dana, prevailing torque nut. Designed for a precise fit, this kit includes mounts, hardware, and isolator bump to reduce drivetrain noise and absorb movement. Ensure a leak-free transfer case. NEW T-Style Dana 20 Transfer Case Shifter with Indicator Cover & Lockout Plate for 66-72 Ford Broncos. 34 ratio for your off-road adventures. This heavy-duty upgrade features a 32-spline shaft that’s 25% larger in diameter and at least 50% stronger than stock We offer an adapter and shaft assembly to adapt the Bronco Dana 20 transfer case to the ZF 4WD 5-speed transmission. Dana 20 J-shift transfer case shifter knob for 1973-77 Bronco $ 3900 View Product Dana 20 T-shift transfer case shifter knob for 1966 Bronco + NP205 custom $ 3900 View Product Dana 20 transfer case shift knob for 1972-1979 CJ Jeep Adapt your NV3550 5-speed transmission to the Dana 20 transfer case in your 66-77 Bronco for strong, smooth performance - ready for the trail or the highway!. All premium quality parts! In this video you learn how to disassemble and assemble a dana 20 transfer case. New. With the increase of horse power and the reduction of gears, more stress and strain gets put on the transfer case output shaft. In this video, I reassemble the Dana 20 transfer case for my 1969 Ford Bronco project truck, and go through tips for reassembling and setting the correct pre-load, sealing the case so it does not May 22, 2013 · In light of kaisermusic's upcoming Dana20 rebuild, I thought I'd start a thread as a collection of all the helpful tips we've found for rebuilding these Dana 20 transfer cases. T Shift. Ideal 2. This seal fits either the front or rear output shaft and plays a vital role in preventing gear oil leaks that can lead to premature wear and drivetrain failure. 03:1 low range ratio. This crossmember provides critical structural support for your transfer case and is designed to work with the stock 3-speed manual and C4 automatic transmissions—covering all original drivetrain P/N 401801 Kits are available for both the Dana 18 and Dana 20 transfer cases. 3" Length – May require driveshaft length modification Heavy-Duty Construction – Built for high torque Jan 1, 2003 · A combination of gears from a Jeep Dana 18 transfer case and an older Early Bronco Dana 20 put inside a Jeep Dana 20 case can make for an almost painless conversion to a 2. 1966-72 models had a 2. Jun 28, 2018 · What transfer case do I have? Pretty sure its a dana 20, but what year etc. Connect your 6R80/10R80 transmission to a Dana 20 transfer case effortlessly. 46:1 low range and featured a "T" style shifter. Used Early Bronco Dana 20 Transfer Case Crossmember | OEM Bring your Bronco back to factory form with this OEM Dana 20 Transfer Case Crossmember, pulled from original 1966–77 Ford Broncos. Specifically designed for Bronco restoration projects, this kit provides all the necessary components for a complete and stable installation. Connect your 1966-77 Bronco's C4 Transmission to a Dana 20 with our Adapter Kit. In their research they think they know what fluid should be in there, but want confirmation I have no idea. This replaces the chrome handled shifter on the floor of your early Bronco. Mounts on the back of the transmission crossmember. Description Dana 20 Transfer Case Yoke Nut. Buy early Ford Bronco Dana 20 73-77 J-Type transfer cases and more online at Bronco Graveyard. Early Bronco Dana 20 Transfer Case Rear Output Shims Dial in your Dana 20 transfer case with precision using this set of Rear Output Shims. Once in gear it functions properly. Buy early Ford Bronco Dana 20 T-Type transfer cases and more online at Bronco Graveyard. Swap your Early Bronco to a C4 automatic - this adapter makes it easy to connect your Dana 20 transfer case with no driveshaft mods required for most V8 setups. This adapter kit is 1. FORD DANA 20 '73-'77 TRANSFER CASE: REBUILD KIT *FITS DANA 20 EQUIPPED '73-'77 FORD BRONCO F100 & F150: '73-'74 200ci BRONCO & F-SERIES PICKUP '73-'77 302ci BRONCO & F-SERIES PICKUP *THESE UNITS WERE EQUIPPED WITH 30mm I. Visit Advance Adapters. Product Overview: Whether you’re restoring your Bronco’s drivetrain or replacing worn components, this C4 Automatic to Transfer Case Input Shaft is the perfect fit for 1973–77 Broncos running the stock Dana 20 and C4 automatic transmission combo. Designed to prevent fluid crossover between the transmission and transfer case, this seal is crucial for maintaining proper fluid levels and preventing leaks. The stock output shaft, with its small 10-spline design, wasn’t built for today’s off-road demands and is prone to failure after decades of use. Built from 356 T-6 heat-treated aluminum alloy, the adapter assembly is both strong and lightweight, designed with precision to mate these Description Dana 20 Transfer Case Gasket And Seal Set. Feb 9, 2010 · First off: 1970 Bronco, 302, 3 speed with Hurst on the floor, D20 with Hurst shifter. Hand-picked, rigorously tested gear for 73-77 Ford Bronco Dana 20 transfer case rebuilds. Fits: 1966-1977 Bronco with the T or J shift transfer case. It describes the operation of the transfer case in the 4L, 2H, 4H, and Neutral positions. Works on either the front, or rear output yoke. 55K subscribers 318 Full description Extreme Duty Dana 20 Transfer Case Output | 1350 Shaft with Speedo Parts Upgrade your 66-77 Ford Bronco drivetrain with confidence using our Extreme Duty Dana 20 Transfer Case Output System, built to handle the torque and stress of high-horsepower engines, big tires, and serious off-road abuse. Individuals can obtain outstanding results with some information, good parts, and pride in their work. Its durable construction ensures long-lasting performance, making it an essential component for any Modification Required for Full Independent Shifting J-Shift Dana 20 Transfer Case (73-77 Bronco): If you're using a J-style transfer case and want full independent control of the front and rear outputs, you’ll need to modify the shift rail interlocks where the shifters connect to the shift rails and remove the internal interlinks. Floor Shifter, place the ansmission in first gear to eas vehicle will not roll away once the transfer case is placed in neutral. This is the chrome handled shifter on the floor of your early Bronco. This Dana 20 Transfer Case Gasket Kit is designed specifically for 1966–77 Ford Broncos, giving you the essential gaskets needed to stop leaks and keep gear oil where it belongs. In this video, I reassemble the Dana 20 transfer case for my 1969 Ford Bronco project truck, and go through tips for reassembling and setting the correct pre-load, sealing the case so it does not Product Overview: Strengthen your Early Bronco’s drivetrain with the Extreme Output System for the Dana 20 Transfer Case. Whether you're addressing a slow leak or diving into a full reseal, this kit gives you everything you need to do the job right—no second trips to the parts store. I have a 1973 Bronco with a T shift transfer case or so I thought. When installing the bearings should they be packed with wheel bearing grease, gear lube or is it ok to leave as is and just fill the case? 2. Rebuilding Tools Dana 20 Transfer Case Mount Hardware Kit, 66-77 Ford Bronco Restore your early Ford Bronco's transfer case securely with this comprehensive Mount Hardware Kit. Rebuild includes basic wear items such as bearings, gaskets, and seals. Today though, TeraFlex offers a 3. All premium quality parts! DANA 20 & DANA 24 TRANSFER CASE PILOT NEEDLE BEARINGS SET OF 13 FITS '65-'76 FORD BRONCO & F100 F200 TPD PRO-LINE $17. I tried separating the two with a rubber hammer and it just won’t come apart. If you are looking for extreme performance or simply a reliable, brand new transfer case for your 66-77 Ford Bronco, look no further than the Atlas Transfer Case. However, many Bronco owners choose to only cut the external Dec 31, 2009 · Similar threads Dana 20 T shift gears into J shift 20 joshua Aug 7, 2025 Bronco Chat Replies 1 Views 125 Aug 17, 2025 T-Style Dana 20 Transfer Case Shifter Lockout Plate | 1967–72 Ford Bronco Restore proper function and safety to your factory Dana 20 transfer case shifter with this T-Style Shifter Lockout Plate, designed for use on 1967–72 Ford Bronco equipped with the stock chrome-handled T-style shifter. The Dana 20 transfer case can handle everyday use and moderate off-roading. One problem area is the output shaft. J Shift. This will require the use of a standalone transmission controller unless this is going into a factory application. Transmission This adapter kit is designed for exclusive use with the second generation Ford AOD automatic transmission. We have a great online selection at the lowest prices with Fast & Free shipping on many items! The Dana 20 transfer case is one of the most over-engineered and indestructible units ever made. This original-style steel plate is a critical component of the lockout mechanism, which prevents the Keep your 66-77 Ford Bronco Dana 20 transfer case running strong - this intermediate shaft kit includes everything needed for a smooth and clean installation. Get it at TOMS OFFROAD for smooth operation! Product Overview: Protect your 1966–77 Ford Bronco drivetrain with this double-lip seal for the Dana 20 transfer case adapter housing. The first and most obvious is the stock Dana 20 transfer case. Get the best deals for Bronco Dana 20 Transfer Case at eBay. Enhance your ride. This is a 5-gear low range kit replacing the stock 2. What type and weight should be in my Dana 20 transfer case? Optimize your transfer case with a Dana 20 T-Style shifter for your 66-72 Ford Bronco from TOMS OFFROAD. Find rear sliding gear, spud shaft, main drive gear and more. T. I've read a few post regarding Swap in strength and compatibility - forged Spicer-style transfer case yoke fits Dana 20 transfer cases in 66–77 Broncos. If so what is your opinion? Is it tough? Is it weak? How hard are they to rebuild? Thanks guys. In this video, I completely disassemble the T-shift Dana 20 transfer case in my 1969 Ford Bronco - Project Buckshot. Are there any interchangeable cases that would fit or would i be Early Bronco Billet Dana 20 Transfer Case Cover & Gasket Add strength and style to your Bronco’s drivetrain with our Billet Aluminum Dana 20 Transfer Case Cover. All 66-77 Broncos came with the Dana 20 transfer case. Transfer Case The adapter assembly will fit any 1966-77 Bronco Dana 20 transfer case. gvzfeg akmjwx xxqelec qujm aquppys pkwm ntucdwk tuyxz uzvys ktsqp